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张宗华

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期刊论文

full-field 3d shape measurement of discontinuous specular objects by direct phase measuring deflectometry

scientific reports,2017,7(10293):10293 | 2017年07月10日

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摘要/描述

with the advent of intelligent manufacturing, phase measuring deflectometry (pmd) has been widely studied for the measurement of the three-dimensional (3d) shape of specular objects. however, existing pmds cannot measure objects having discontinuous specular surfaces. this paper presents a new direct pmd (dpmd) method that measures the full-field 3d shape of complicated specular objects. a mathematical model is derived to directly relate an absolute phase map to depth data, instead of the gradient. two relevant parameters are calibrated using a machine vision-based method. on the basis of the derived model, a full-field 3d measuring system was developed. the accuracy of the system was evaluated using a mirror with known positions along an accurate translating stage. the 3d shape of a monolithic multi-mirror array having multiple specular surfaces was measured. experimental results show that the proposed dpmd method can obtain the full-field 3d shape of specular objects having isolated and/or discontinuous surfaces accurately and effectively.

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